中国钢化联产发展现状与前景展望

中国是一个钢铁生产大国,也是一个油气资源相对不足、煤炭资源相对丰富的国家。基于中国能源结构的实际情况,结合钢铁行业和化工行业的发展现状,讨论了钢铁生产各个工序煤气的发生与使用情况,并对钢铁流程副产煤气合成化工产品的现状与潜力进行了分析,指出了存在的问题。结合分析结果,提出了未来可再生能源廉价制氢发展达到一定阶段,钢铁联合企业可以通过“以氢固碳”实现钢铁生产大规模减少CO₂排放的目标,提升其清洁能源转化与高附加值化工产品生产的社会功能。最后,对未来中国钢化联产的发展提出了建议。     

异螺距万分尺设计

介绍了一种螺旋万分尺的结构设计。该万分尺的微分筒采用双螺纹,两螺纹的螺旋方向相同,螺距不同。采用V型槽和V型块精确定位来增加量程。测量最小刻度可达0.001 mm,读数精度达0.0001 mm。万分尺采用纯机械结构,结构原理简单,制造安装方便。     

高强不锈钢绞线网与ECC黏结-滑移关系模型

高强不锈钢绞线网与ECC的黏结是二者协同工作的基础，且黏结 滑移关系模型是其黏结性能的综合反映，故通过对17组51个高强不锈钢绞网增强ECC薄板试件进行单边拉拔试验，研究横向钢绞线间距、纵向钢绞线直径和相对锚固长度等因素对钢绞线网在ECC中黏结性能的影响规律。试验结果表明，横向钢绞线的设置可使黏结破坏由脆性破坏转变为延性破坏；高强不锈钢绞线网与ECC的黏结滑移曲线可分为5个阶段，分别为上升段、微降段、延性强化段、下降段和残余段。基于试验结果，对钢绞线网在ECC中的黏结破坏特征和黏结 滑移机理进行分析，在相关黏结-滑移关系模型的基础上，提出钢绞线网与ECC的黏结 滑移关系模型，并进行模型参数分析。所提模型及模型参数计算公式与试验结果吻合良好，能较好地反映钢绞线网与ECC的界面黏结滑移特征。     

Inhibition of stress corrosion cracking in 304 stainless steel through titanium ion implantation

The effects of titanium ion implantation on the stress corrosion cracking (SCC) behaviour of 304 austenitic stainless steel were studied. Slow strain rate tests (SSRTs) were conducted on 304 steel in air and in 5?wt-% NaCl solution. The microscopic effects of ion implantation were evaluated by Stopping and Range of Ions in Matter Procedures (SRIM). Fracture morphologies and microstructures were investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fracture surfaces illustrate that ion implantation significantly inhibits the corrosion pits that initiate SCC. A dense passive film, which inhibits SCC, was formed during the ion implantation process. SCC initiation was restrained due to the dense dislocation nets that were generated by titanium ion implantation.

Highlights

• Ion implantation inhibits SCC susceptibility.

• The lack of Cr at the grain boundary leads to the expansion of SCC along the grain boundary.

• Implantation-induced damage leads to high-density dislocations.

• The surface was amorphised due to high-density dislocations.

     

钢渣复合取代矿粉、砂和石用作混凝土掺合料与骨料及其性能分析

用风淬渣粉取代矿粉、电炉渣砂取代混合砂、电炉渣石取代碎石制备混凝土，分析了混凝土的内照射指数、外照射指数、f-CaO含量、沸煮膨胀值、比表面积、密度、含水率、容重、含泥量、泥块含量、坍落度、抗压强度及其化学组成、矿物组成与微观形貌，研究了钢渣的安全性与稳定性及风淬渣粉取代矿粉、电炉渣砂取代混合砂、电炉渣石取代碎石与钢渣复合取代矿粉、砂和石对混凝土性能的影响。结果表明，风淬渣粉、电炉渣砂和电炉渣石的安全性与稳定性满足国标要求，可用于混凝土。当风淬渣粉取代20wt%矿粉、电炉渣砂取代10wt%混合砂和电炉渣石取代20wt%碎石时，混凝土的性能最优。钢渣复合取代矿粉、砂和石的比例合适，可改善混凝土的界面结构密实度，尤其能提高混凝土养护后期的强度。     

退火温度对0Cr25Al5热轧态盘条钢组织及性能的影响

采用显微组织分析和分子动力学模拟等方法研究了退火温度对0Cr25Al5热轧态盘条钢组织及性能的影响。结果发现,晶粒尺寸随温度的升高逐渐增加并趋于稳定,但是断后伸长率和断面收缩率在950 ℃突然大幅度下降。试样组织形貌在800 ℃和950 ℃退火温度下的OM及SEM分析结果未见明显差别。于是使用分子动力学模拟对0Cr25Al5钢三元体系的自由能进行了计算,发现随着B2结构的FeAl或者DO3结构的Fe₃Al有序相尺寸的增大,系统自由能先减小后增大,其最小值随着退火温度的升高向有序相颗粒尺寸减小的方向移动。在1273 K的高温下仍然会保留60 nm左右大小的有序相颗粒。因此,推测0Cr25Al5钢在大于950 ℃的温度范围内韧性下降是由于60 nm左右的B2结构的FeAl或者DO3结构的Fe₃Al有序相造成,与晶粒尺寸无关。因此,针对该钢种应进行低温退火促使基体组织回复以消除缺陷,从而抑制Fe、Al等基体原子的扩散。     

腐蚀对模块式钢结构选煤厂设备支架振动响应影响的测试及分析

选煤厂采用模块式钢结构作为设备支架,受设备使用及养护不当造成结构构件严重腐蚀,构件截面削弱,导致结构产生过大振动,通过对结构各层振动响应测试,得到各测点水平向及竖直向振动速度幅值。经分析得出腐蚀后对结构整体刚度影响程度,为后期采取措施及安全生产提供依据。     

Propagation and termination of an internal crack in continuously cast austenitic stainless steel analyzed by ∑ values and the Schmid factor

The formation mechanism of an internal crack was clarified from the viewpoint of the crystallography and thermal expansion. An inverse pole figure map obtained by EBSD pattern showed that the crack propagated along the grain boundaries having high ∑ values within the columnar zone. After the crack initiation, these positions were considered to undergo cracking followed by propagation toward the equiaxed side. Near the termination position, the grains ahead of crack propagation had a Schmid factor higher than 0.45 consuming elastic strain energy. Thermal expansion measurements showed that the grain with (0 0 1) orientation had the largest expansion while that with (0 1 1) the smallest. The grain boundaries neighboring the combination of (0 0 1) and (0 1 1) grains had the largest thermal stress. Therefore, thermal stress contributed to the initiation of cracking. It was thus proposed to enlarge the equiaxed zone to prevent cracking by discontinuing the crack propagation.     

基于OTN技术的大颗粒业务大连接承载模式研究

近年，各类专线业务的“大带宽、低时延、快响应”诉求愈加明显，对传送网的承载能力提出更高的要求，特别是其中N*10G 业务需求规模逐年增加， 有必要研究一套标准化的承载模式来满足业务接入的需求，以实现对业务连接的网络承载模式标准化、快速化、智能化。     

Fabrication of 3D Ni nanosheet array on Crofer22APU interconnect and NiO-YSZ anode support to sinter with small-size Ag nanoparticles for low-temperature sealing SOFCs

A novel low-temperature sealing method was developed to seal solid oxide fuel cells. The 3D Ni nanosheet array was pre-fabricated on faying surfaces of Crofer22APU interconnect and NiO-YSZ anode-support. Then it was covered with Au film without changing its morphology. This special nanostructure improved sintering efficiency between Ag nanoparticles and substrates. A dense joint was obtained at the low-temperature between 250 °C–300 °C. This method effectively avoided the oxidation of interconnect during sealing. When joints were sealed at 300 °C, the shear strength reached 16 MPa. The fracture was mainly located in the central Ag layer, presenting a significant plastic deformation. Due to the effective protection of Ni layer, joints also possessed excellent oxidation resistance in oxidizing atmosphere at 800 °C for 400 h. After high-temperature oxidation, the shear strength was increased to 23 MPa, revealing an increasement of 43.8% compared with the as-sealed condition (16 MPa). This sealing method has great potential in sealing solid oxide fuel cells. It also can be extended to seal other energy-conversion devices.